Suitable Type A packaging for safe transport of radiopharmaceuticals
Radiopharmaceutical packaging is not standardized. Each year, over 20 million shipments of radioactive material occur globally, each with specific requirements. There is no universal solution for Type A radiopharmaceutical packaging. Isotope type, transport distance, regulations, and shipment characteristics dictate what is needed for safe, reliable, and compliant transport.
At Von Gahlen, we support organizations worldwide in making complex decisions. We provide both standardized Type A packaging and custom solutions, always tailored to the specific requirements of the situation. In this blog, we guide you through determining the appropriate packaging for your type of transport.
Multiple factors define packaging type.
To determine the packaging that suits your logistics process, our experts and your in-house radiation specialist address critical questions. All variables together specify legal packaging requirements.
1. What are you shipping?
The type of radioactive material determines both the shielding design and the packaging classification. Is it an alpha, beta, or gamma emitter? What is the activity and composition of the material? These factors dictate the level of shielding needed within the packaging.
It is also necessary to assess the radiation emitted from the outside of Type A packaging. This determines whether the packaging meets the radiation limits of the applicable transport label. Both elements are essential to ensure safety and regulatory compliance during transport.
2. How much are you shipping?
Is it a single patient dose, a multi-dose for multiple administrations, or material that will be further processed on-site? The intended application determines the required volume, the layout of the inner packaging, and the total packaging volume. Each situation demands a different design and functionality of the packaging.
3. How will it be transported?
In most cases, the transport mode, road or air, is already defined. This mode partly determines the packaging requirements, for instance, in terms of certification or volume. At the same time, the radiation level on the outside of the packaging determines which label applies. The lower the label, the lower the transport costs.
We provide guidelines on optimal shielding and packaging to ensure regulatory compliance while optimizing logistics. In doing so, we coordinate closely with your radiation protection expert.
4. What is the required delivery timeframe?
An isotope’s half-life determines how quickly its activity decreases in transit. For longer trips, a higher starting activity ensures the product remains potent on arrival. This mandates specific shielding and a packaging solution compatible with the required delivery time.
Based on the specific isotope, distance, and application, we advise on the right solution, including integration into your workflow. For example, packaging types that can be filled quickly and safely from the hot cell where the vial is prepared.
5. Does your product require temperature control?
Certain pharmaceutical products must be maintained at strict temperatures (2–8°C, 15–25°C, -25–15°C, or dry ice) throughout transit. Packaging must provide passive insulation or active cooling, matched to shipment duration.
Read more about temperature-controlled packaging here.
6. What vials are used for shipping?
To meet the right specifications, we need to know which type of vial the material will be shipped in. We match the lead pot type, shielding, and inner packaging to ensure the solution remains safe and undamaged during transport. Every configuration is tested for maximum capacity, in line with applicable standards. Once all type tests are passed, the complete packaging solution can be delivered with Type A certification.
7. Is the packaging single-use or reusable?
Is the packaging intended for single use or repeated transport between the production site and the customer? This question determines the design. Reusable systems, often constructed as robust lead containers (such as tungsten or similar-sized lead options), are sustainable for frequent shipments. Single-use packaging, usually with smaller lead pots, offers operational simplicity and is suitable for occasional shipping or deliveries to various global destinations.
There is growing customer interest in establishing return logistics and circular solutions for lead and related materials.
There is also a growing demand for flexibility, for example, transporting multiple lead pots in a single Type A packaging. Together, we develop a solution that suits your logistics chain and usage frequency without compromising safety or compliance. This way, your product reaches the patient most efficiently.
8. Are there additional requirements, such as GPS tracking?
When shipping high-value nuclear materials, you require continuous monitoring of location, status, and temperature conditions throughout transport. Although we do not manage the logistics process itself, we understand the importance of real-time monitoring.
That’s why we design packaging with space reserved for data trackers, using custom foam inlays to ensure a secure, precise fit. Standard transport documentation is always included, but additional tracking systems can be easily integrated.
Whether you require a custom solution or a portfolio product, we ensure your shipment is secure, dependable, and trackable. Our support extends beyond design: we stock standard packaging and offer structured supply agreements for guaranteed availability.
Looking for Type A radiopharmaceutical packaging that fits your shipment and process?
Safely, compliantly, and efficiently transporting radiopharmaceuticals takes more than the appropriate packaging solution. It requires a deep understanding of regulations and isotope knowledge, as well as a partner who takes your logistical needs into account.
At Von Gahlen, we combine decades of experience in designing and suitable radiopharmaceutical packaging solutions with technical expertise and a track record of reliable international delivery.
We create packaging solutions fulfilling regulatory standards and practical needs, not simply as a supplier, but as your strategic partner.
Want to learn more?
Download our brochure on Certified Type A Radiopharmaceutical Packaging.
Do you prefer direct contact about your specific need?
Reach out to our specialized team on Von Gahlen Radiopharmaceutical Packaging: vgrp@vongahlen.com.
